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沈陽工學(xué)院畢業(yè)設(shè)計說明書
摘 要
本課題涉及內(nèi)容為智能齒輪齒距誤差測量儀的研究及其設(shè)計。在對現(xiàn)今各種齒距誤差測量儀進行研究后，本課題在小型、經(jīng)濟方面著手，設(shè)計出適合中小形齒輪齒距誤差的測量儀器。其特點在于體積小，測量方便，有利于節(jié)省空間及使用方便。
本課題實現(xiàn)了單個及多個齒距的誤差測量，若對軟件部分進行 開發(fā)還可測量齒形，齒廓誤差等，具有可擴展性。設(shè)計中包括機械部分設(shè)計和電子測控部分設(shè)計及軟件的開發(fā)。在穩(wěn)定精度的基礎(chǔ)上，機械部分盡量做到了結(jié)構(gòu)簡單，以減少積累誤差及降低成本。在智能方面，采用單片機系統(tǒng)，實現(xiàn)了自動數(shù)據(jù)采集，自動測量，自動數(shù)據(jù)處理，自動顯示及打印輸出測量結(jié)果的“流水”化測量過程，可節(jié)省人力及測量時間。在計算方面參考了國內(nèi)外眾多先進的 研究成果,結(jié)合本課題特點，選用了相對法計算單個齒距誤差，多個齒距累積誤差具有簡單易行的特點。
本課題說明書在最后對儀器的測量及工作環(huán)境做出了經(jīng)濟可行性及環(huán)境分 析，本設(shè)計產(chǎn)品具有的占地空間小，制造成本低及操作簡單，智能測量等的一 系列特性非常適合小型企業(yè)中，中小型零件批量生產(chǎn)的需要。除此之外本設(shè)計 產(chǎn)品運轉(zhuǎn)噪音低，無污染。綜合上述優(yōu)點本設(shè)計產(chǎn)品具有極好的市場前景。
關(guān)鍵詞： 齒距誤差； 齒輪； 測量儀
I
沈陽工學(xué)院畢業(yè)設(shè)計說明書
Abstract
The research and design of the intelligent gear tooth distance error measuring instrumentt are involved in this thesis.After the study of the present error measuring instrument, the paper designs the measuring instrument for the gear tooth distance error of the middle and middle gears..?Its characteristics lie in small size, convenient measurement, convenient for saving space and easy to use..
The error of single and multiple pitch measurement is realized, and if the software part is developed, it can measure tooth profile, tooth profile error, etc..?Design and development of the design and software of the design and the electrical sub measurement and controlling parts of the design and the electrical sub measurement and control system.?On the basis of the stability accuracy, the mechanical part is as far as possible to make the structure simple, in order to reduce the accumulation error and reduce the cost.?In the aspect of intelligence by SCM system, realize the automatic data collection, automatic measurement, automatic data processing, automatic display and print the measuring results of "flowing water" measurement process, save manpower and time measurement.?In terms of computation with reference to numerous domestic and foreign advanced research results, combined with the subject characteristics, selection of the least square method is used to calculate a single tooth pitch error, the choice of relative method for measuring a plurality of teeth cumulative pitch error has the characteristics of simple.
This topic statement at the end of instrument measurement and working environment make the economic feasibility and environmental analysis, with the design of products covers an area of small space, manufacturing cost is low and the operation is simple, intelligent measurement, such as a series of characteristic, and is very suitable for small and medium enterprises, small and medium-sized zero batch production.?In addition to the design of the product operation noise is low, no pollution.?The advantages of this design have excellent prospects for the market..
Keyword: Tooth distance error ； gear ；measuring instrument
5
目 錄
摘 要 I
Abstract II
目 錄 III
緒 論 1
1 齒距誤差測量的理論基礎(chǔ) 3
1.1 齒輪齒距偏差相關(guān)概念 3
1.1.1 齒輪單個齒距偏差(fpt) 3
1.1.2齒距累積偏差 3
1.1.3 齒距累積總偏差(Fp) 4
1.2測量原理 4
2智能齒距誤差測量儀的機械系統(tǒng)的設(shè)計 7
2.1 步進電動機的選擇 7
2.2 主軸傳動系統(tǒng)的設(shè)計 8
2.2.1絲杠的設(shè)計 8
2.2.2 蝸輪蝸桿的設(shè)計 8
3智能齒距誤差測量儀的單片機部分設(shè)計 11
3.1 單片機硬件系統(tǒng)的設(shè)計 11
3.1.1 單片機系統(tǒng)的整體設(shè)計 11
3.1.2 信號采集模塊設(shè)備選擇 11
3.1.3 信號調(diào)整模塊的設(shè)計 12
3.1.4 步進電動機驅(qū)動電路設(shè)計 13
3.2 單片機軟件系統(tǒng)的設(shè)計 14
3.2.1 主程序的程序 14
3.2.2讀入 A/D 數(shù)據(jù)程序 14
3.2.3 數(shù)字濾波程序 15
3.2.4 鍵盤掃描輸入程序 16
3.2.5 步進電機驅(qū)動控制程序 16
3.2.6 打印機輸出程序 16
4 經(jīng)濟可行性及環(huán)境分析 18
5 結(jié)論 21
致 謝 22
參考文獻 23