中文摘要
風(fēng)電產(chǎn)業(yè)的飛速發(fā)展促成了風(fēng)電裝備制造業(yè)的繁榮，風(fēng)電增速齒輪箱作為風(fēng)電機(jī)組的核心部件，倍受?chē)?guó)內(nèi)外風(fēng)電相關(guān)行業(yè)和研究機(jī)構(gòu)的關(guān)注。但由于國(guó)內(nèi)風(fēng)電齒輪箱的研究起步較晚，技術(shù)薄弱，特別是兆瓦級(jí)風(fēng)電齒輪箱，主要依靠引進(jìn)國(guó)外技術(shù)。因此，急需對(duì)兆瓦級(jí)風(fēng)電齒輪箱進(jìn)行自主開(kāi)發(fā)研究，真正掌握風(fēng)電齒輪箱設(shè)計(jì)制造技術(shù)，以實(shí)現(xiàn)風(fēng)機(jī)國(guó)產(chǎn)化目標(biāo)。
本文首先，根據(jù)風(fēng)電齒輪箱承受載荷的復(fù)雜性，對(duì)其載荷情況進(jìn)行了分析研究，確定齒輪箱的機(jī)械結(jié)構(gòu)。選取兩級(jí)行星派生型傳動(dòng)方案，通過(guò)計(jì)算，確定各級(jí)傳動(dòng)的齒輪參數(shù)。其次，對(duì)行星齒輪傳動(dòng)進(jìn)行受力分析，得出各級(jí)齒輪受力結(jié)果。依據(jù)標(biāo)準(zhǔn)進(jìn)行靜強(qiáng)度校核，結(jié)果符合安全要求。最后，繪制CAD裝配圖，并構(gòu)建了Pro/E的三維模型。
關(guān)鍵詞：風(fēng)電 增速齒輪箱 設(shè)計(jì) 校核
II
Abstract
The rapid development of wind power industry has contributed to the prosperity of wind power equipment manufacturing industry, and the wind power growth gear box is the core component of the wind turbine, which has been paid much attention by domestic and foreign wind power related industries and research institutions. But because of the research of the domestic wind power gear box, the technology is weak, especially the MW level wind power gearbox, which mainly depends on the introduction of foreign technology. Therefore, it is urgent to carry out research on the development of the MW level wind power gear box, and the real master of the wind power gearbox design and manufacture technology, in order to achieve the localization of the wind turbine.
In this paper, according to the complexity of the load of wind turbine gearbox, the load condition is analyzed and studied, and the mechanical structure of gear box is determined. Select the two stage planetary transmission scheme, through the calculation, determine the gear parameters at all levels of transmission. Secondly, the stress analysis of the planetary gear transmission is carried out. According to the standard static strength check, the results accord with safety requirements. Finally, the CAD assembly drawing is drawn, and the 3D model of Pro/E is constructed.
Key words:Wind power; Growth gear box; Design; Verification
目 錄
中文摘要 I
Abstract II
1 緒論 1
1.1課題背景及意義 1
1.2風(fēng)電齒輪箱國(guó)內(nèi)外現(xiàn)狀 1
1.2.1風(fēng)電齒輪箱國(guó)內(nèi)外發(fā)展現(xiàn)狀 1
1.1.2我國(guó)風(fēng)電齒輪箱設(shè)計(jì)制造技術(shù)現(xiàn)狀 2
2 總體方案的確定 3
2.1設(shè)計(jì)要求及參數(shù)選擇 3
2.1.1設(shè)計(jì)要求 3
2.1.2參數(shù)選擇 3
2.2方案選擇 3
2.2.1方案論述 3
2.2.2方案確定 5
3 齒輪設(shè)計(jì)與校核 6
3.1第一級(jí)行星輪系傳動(dòng)設(shè)計(jì)與校核 6
3.1.1齒輪基本參數(shù)計(jì)算 6
3.1.2行星輪齒裝配條件驗(yàn)算 6
3.1.3行星傳動(dòng)齒輪強(qiáng)度校核 7
3.2第二級(jí)平行軸圓柱斜齒輪設(shè)計(jì)與校核 11
3.2.1基本參數(shù)計(jì)算 11
3.2.2齒輪強(qiáng)度校核 11
3.3第三級(jí)平行軸圓柱直齒輪設(shè)計(jì)與校核 14
3.3.1基本參數(shù)計(jì)算 14
3.3.2齒輪強(qiáng)度校核 15
4傳動(dòng)軸及軸上零件的設(shè)計(jì)與校核 18
4.1行星輪心軸的設(shè)計(jì)與校核 18
4.1.1初步確定軸的最小直徑 18
4.1.2行星輪心軸強(qiáng)度計(jì)算 18
4.1.3行星輪軸承壽命計(jì)算 18
4.2圓柱齒輪傳動(dòng)中間齒輪軸設(shè)計(jì) 19
4.2.1初步確定軸的最小直徑 19
4.2.2軸的結(jié)構(gòu)設(shè)計(jì) 19
4.3圓柱齒輪傳動(dòng)輸出軸的設(shè)計(jì) 21
4.3.1初步確定軸的最小直徑 21
4.3.2軸的結(jié)構(gòu)設(shè)計(jì) 21
4.4輸入軸連接形式選擇及計(jì)算 23
5 齒輪箱及其他部件的設(shè)計(jì) 25
5.1傳動(dòng)齒輪箱箱體設(shè)計(jì) 25
5.2齒輪箱的密封、潤(rùn)滑、冷卻 25
5.2.1齒輪箱的密封 25
5.2.2齒輪箱的潤(rùn)滑、冷卻 26
5.3齒輪箱的使用安裝 27
總 結(jié) 28
參考文獻(xiàn) 29
致 謝 30
4